OSCARMAX Unveils Next-Gen Electrical Discharge Machining and Flexible Automation Solutions for Smart Manufacturing
2025 – OSCARMAX introduces two advanced solutions for modern manufacturing: the EX Series Die Sinker Electrical Discharge Machining (EDM), featuring AI-powered control and zero-training automation, and the Flexible Manufacturing System (FMS), a modular platform integrating EDM machines, robotics, and scheduling for seamless, adaptive production. Together, they deliver precision, efficiency, and smart-factory readiness.
Smart EDM Solutions for Precision Manufacturers
For mold makers, aerospace suppliers, medical device manufacturers, and precision engineering firms seeking greater efficiency and automation, the OSCARMAX EX Series delivers a smarter approach to EDM machining. Its APC system automatically adjusts parameters in real time to ensure stable, high-speed performance on complex geometries—ideal for high-volume production demands. By using voltage and current feedback to control spark behavior, it prevents arc discharge at startup and maintains optimal cutting conditions. Meanwhile, the OSCARPGM system eliminates manual programming by reading CAD files and translating 3D CAM data directly into machining-ready programs, reducing operator station time by over 80% and increasing machine utilization by up to 40%. Designed for both small workshops and large-scale smart factories, the EX Series offers scalable, modular solutions to meet diverse production needs.
Die Sinker EDM EX series - The OSCARMAX EX Series Die Sinker EDM redefines intelligent machining with a zero-training Windows-based interface, AI-powered real-time parameter control, and 3D post-processing automation. Unlike conventional EDMs that depend on operator experience, the EX Series auto-generates optimized discharge settings based on spark feedback, while its proprietary OSCARPGM system converts 3D CAD/CAM data into machining-ready programs without manual coding. Featuring EtherCAT architecture and high-speed discharge circuitry, it offers seamless integration with smart factory systems—empowering manufacturers with precision, efficiency, and true plug-and-play automation.
Key Features
Cuts Training and Setup Time: Ideal for labor shortages and global deployment.
Smart Control: Adjusts spark parameters to prevent arc damage and boost speed.
Reduces Human Error: OSCARPGM automation minimizes errors and idle time.
Boosts Productivity: Up to 80% less operator intervention, 40% higher utilization.
Remote Monitoring: Enables flexible, off-site operation.
Drives Digital Transformation: Seamless connectivity for modern mold and precision parts production.
Flexible Manufacturing System - The OSCARFMS delivers flexible, scalable automation with a modular, software-driven design. By unifying EDM machines, robotics, storage, and scheduling in one system, it enables smart, adaptive manufacturing. Supporting multi-brand integration via EtherNet and open APIs, FMS synchronizes data, manages material flow, and connects seamlessly to MES/ERP systems. It’s a complete, future-ready solution for building or upgrading fully automated production lines.
Rapid Response to Orders: Enables manufacturers to quickly adapt to changing production demands.
Optimized Resource Allocation: Streamlines scheduling and maximizes use of equipment and labor.
Centralized Support: Single-vendor service model covers hardware and software, reducing troubleshooting delays.
Proven Productivity Gains: Boosts EDM machine utilization by over 30%, delivering thousands of extra production hours annually.
Smarter, Traceable Workflows: Ideal for aerospace, automotive, tooling, and medical parts with clear, auditable production processes.
Long-Term Agility: Modular OSCARFMS ecosystem supports flexible scaling and future production needs.
About OSCARMAX
Founded in 1985, OSCARMAX is a leading manufacturer of Electrical Discharge Machines (EDM) with 40 years of expertise and a strong presence in the Taiwan and South Korea markets. Its products are sold in over 40 countries and are widely used in mold making, aerospace, medical, and precision engineering industries. By combining high-speed machining, rigid structures, multi-axis control, and automation, OSCARMAX delivers flexible, customized solutions that enhance production efficiency and quality. With rigorous quality standards and reliable customer support, OSCARMAX is recognized as a trusted global partner for manufacturers worldwide.
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